Custom Design Process

وطن

Custom Design Process

OEM Design

 

 

Our 6-Step Custom Design Process

Discovery → Prototype → Compliance → Pilot → Mass Prod → Support 

 

Step 1: Discovery & Requirements Deep-Dive
OEM Solution Discussion

Activities:

• Detailed technical consultations (voltage, environmental specs, compliance needs)

 Material & component feasibility analysis

 Budget & timeline alignment

Deliverables:

Formal project scope document (approved by both teams)

Why It Matters:

Avoids costly mid-project pivots by locking in specs early.

Step 2: Prototyping & Proof-of-Concept
POE Switch 3D Modeling

Activities:

3D CAD modeling & thermal simulations

Functional prototype assembly

Lab testing (EMI, drop/shock, ingress protection)

Deliverables:

Working prototype + test reports

Design-for-Manufacturing (DFM) feedback

Why It Matters: 

Identifies flaws before tooling investment.

Step 3: Compliance & Certification
OEM certification testing

Activities:

Pre-certification testing (FCC/CE/UL/etc.)

Environmental stress testing (temperature, humidity, vibration)

Deliverables:

Certification roadmap (with estimated timelines)

Why It Matters: 

Prevents delays from last-minute compliance failures.

Step 4: Pilot Production & Validation
industrial switch Pilot Production and Validation

Activities:

Small-batch assembly (50–100 units)

Real-world field testing (partner sites or controlled environments)

Refinement based on feedback (component swaps, firmware tweaks)

Deliverables:

Pilot units for client validation+ performance reports

Finalized Bill of Materials (BOM)

Why It Matters:

Catches scalability issues (e.g., yield rate problems) before full ramp-up.

Validates supply chain—no last-minute component shortages.

Step 5: Mass Production & Scalability
industrial poe switch Mass Production

Activities:

Tooling finalization (molds, jigs, automated test fixtures)

Lean manufacturing setup (QC checkpoints at every stage)

Logistics coordination (inventory hubs, Just-In-Time delivery options)

Deliverables:

First production run with full documentation (assembly guides, QC logs)

Scalability roadmap (e.g., capacity to ramp from 1K to 50K units/month)

Why It Matters:

Proves we can scale without quality drops—critical for enterprise buyers.

Offers flexibility (e.g., support for regionalized production).

Step 6: Lifetime Support & Continuous Improvement
industrial switch support

Activities:

Obsolescence management (component lifecycle monitoring, redesign alerts)

Failure analysis & root-cause fixes (RMA process integration)

Firmware/software updates (security patches, feature upgrades)

Deliverables:

5-year+ product support guarantee (extendable)

EOL (End-of-Life) notifications 12+ months in advance

Why It Matters:

Reduces long-term TCO (Total Cost of Ownership)—no surprise replacement costs.

Strengthens partnerships—clients return for Gen 2 designs.

 

Unlike transactional OEMs, we treat your project as a long-term collaboration—not a one-time order.

 

Ready to Start Your Custom OEM Project?

Get Your Free Design Audit: [ sales@benchu-group.com ]

 

Want a quick estimate for your OEM project?

Chat with an engineer now: [ skype:harry1598 ]

 

اترك رسالة

اترك رسالة
إذا كنت مهتما بمنتجاتنا وتريد معرفة المزيد من التفاصيل ، فالرجاء ترك رسالة هنا ، وسوف نقوم بالرد عليك في أقرب وقت ممكن.
إرسال

وطن

منتجات

واتس اب

اتصل بنا